Thermodiagnosis of photovoltaic power plants

The worldwide increased knowledge of the environment and the risk of exhausting non-recoverable energy sources is a reason that various methods of using alternative resources have been sought. Solar energy is an inexhaustible source which, thanks to the programmes for the support of the construction of solar power plants is most often used. The need for problem-free operation of such a power plant is high-quality assembly, as well as regular maintenance and inspection of all panels. A fast, cheap and reliable method where it is possible to check the quality of a large area of solar panels is thermodiagnostics using the Workswell WIRIS thermal imaging system attached to the drone.

Outline of the issue

Each panel usually consists of 36 to 96 crystalline silicon cells that work on the photovoltaic effect principle. This is a very simple principle which, however, is influenced in practice by a large number of disturbing circumstances that can occur in production and use. During production and then during the installation and operation of photo voltaic power plants, defects can occur that affect the service life or restricts the performance of the panels. The most well-known material defect is the so-called swirl defect, which is caused by the injection of oxygen admixtures into the material during the production of silicon ingots.

Use of thermal cameras during the diagnostics of photo voltaic panels

The ideal solution to this problem is the application of thermal camera systems because the hot spots are significantly reflected on the thermal image (termogram) by contract colouring towards the surrounding. In most cases it is not possible or safe to approach the panels with a thermal camera either in the case that the panels are located on sloped roofs or cases where passing between the panels is prevented by various obstacles (plants, roughness of the terrain …). For these reasons, an elegant and efficient solution is the fixation of the Workswell WIRIS on the drone.

Technical construction of such measurement requires experience of controlling the drone with thermography. Therefore, the pilot of the drone is always present while the thermo diagnostician who controls the camera system, instructs the pilot on which panel it is necessary to focus when the problem is detected and stores images for later analysis.

A compelling reason to use a thermo camera from the air is the fact that a thermal anomaly is recommended to be detected at a viewing angle of 70° up to almost 90° related to the surface of the panel. Due to this requirement, it is excludes the use of handheld thermal cameras; on the contrary, a drone with a thermal camera fixed on the controllable gimbal easily fulfils this condition. A limiting factor during the measurement of values may only be the hydro-meteorological conditions that can significantly influence the measurement precision. An ambient temperature of 25°C during measurement is ideal with a sunshine intensity of 1,000 W/m2, and a few clouds. In this case, the output of the panels is sufficiently high enough to reflect all detected types of defects.

Advantages of the Workswell WIRIS system

The Workswell WIRIS system is a light, compact camera set for the visible spectrum, thermal imaging camera and control elements that enable the user to quickly check a large area of the whole power plant. During the flight, it is possible to monitor live images, to produce a fully radiometric record or sequence the images of the whole flight. Records can be then analysed by the Workswell CorePlayer software, which has advanced measuring functions and the option to easily and quickly produce reports.

The Workswell WIRIS system enables to remotely switch regimes and, for example, to define alarm statuses when selecting the contract colour in the thermogram to highlight places with a temperature exceeding the expected limit. The hot points “light up” on the thermogram and on first sight it is possible to identify and focus on these during a detailed inspection. The visible identification of warmer places is supported by the option to set a manual scope for the temperature scale. Individual colours in the selected pallet show the same temperature, which is not automatically changed by a change in the temperature of the monitored area as is the case with simpler systems.

The other very important feature of the WIRIS system, which convinces people to select this application, is that the GPS coordinates can be stored to each saver image. This is important because a lot of inspections are carried out for large photo-voltaic power plants. It must be possible to determine from the produced images where to send technicians for additional analysis of suspicious panels.

After measuring it must be possible to produce a report on notified problems. Therefore, in the SW Workswell CorePlayer measuring reports can be created.

Another important function is manually setting the temperature range. Without this the meaning of individual colours in the image will be permanently changed and you will not be sure whether the panel has a high temperature increase which indicates a problem or a minor deviation. Practice show that this function can decrease the inspection time by up to 10 times!



Aerial thermal imaging systems can be uniquely recommended for any inspection of FVE systems after assembly but before collection from the supplier, as well as during regular inspections that ensure that the user has maximum efficiency for gathering energy and minimum costs for repairs. The speed of the thermal camera inspection compared with a common inspection is several times higher, as well as is its reliability. This measuring method is also the cheapest method of identifying defects on panels. Today, thermograms are a standard feature in claim reports and are accepted by companies as proof when reporting defects.